STANDARD OPERATION PROCEDURE - DOCUMENT CONTROL AND RECORD


STANDARD OPERATION PROCEDURE
DOCUMENT CONTROL AND RECORD
Document no  :                                  Revision No.  :
Effective date  :                                 Revision date :
Page                  :

I.                    Purpose :
Documentation and change control is to prevent the unintended use of obsolote document , and to apply suitable identification to them if they are retained for any purpose.

II.                  Scope:
This scope of this control is to include type of documentation such as customer orders; specification; plans / drawing ; quality manual ; standard operation procedure ; work instruction form and others.

III.                Management responsibilities.
1.       The factory manager has responsibility for overall site factory system, to be overseen by the production manager and Quality assurance Manager.
2.       Have assigned document holder and FE coordinator which responsible for the administration and maintenance of the site document control system.
3.       Department supervisor and managers responsible for actual implementation of all documented process , procedures and forms.

IV.                Document creation , approval and control .
1.       All new or revised documents must pass through the document approval process known as the document change request.
2.       After approval of documents presented in document change request , document control holder and FE coordinator shall review and after all changes indicated in the document change request
3.       FE coordinator shall be responsible for notifying supervisor and manager for the revision  and issue document distribution form .
4.       Original copies need to withdrawn in work station and replace with the revised duly signed and approved.
5.       Original copies are to be retained in a master file by the document holder and shall be used for reference of triple personel.

V.                  Work instruction manual.
1.       Reference manuals relevant ro specific department will contain corporate specification and department work instruction .
2.       Document holder and FE coordinator will keep one copy and one copy to keep in each department’s  work station/area. FE coordinator shall maintain  a current manual distribution list.

VI.                Document issues.
1.       Controlled copies of factory system documents are issued to department, by referring to master document list ( MSDL  ) ensuring that each user has the latest of the document.
2.       Distribution lists for official controlled copies of factory system documents shall be determine by the factory and quality manager.
3.       Distribution of controlled copies shall keep by the FE coordinator and document control holder.

VII.              Controlled copies.
1.       Document control holder shall be responsible for incorporating new or revised documents, and keeping manual update and accessible both on master file located in main office and a copy in each departments work station/area.
2.       Document control holder shall ensure that all obsolote and uncontrolled documents are removed from points of use.

VIII.            Removal or obsolete documents.
1.       Upon approved of revised documents, old document shall be removed from point of use . These documents shall be considered obsolete documents. Any obsolete documents shall be destroyed by using paper shredder machine with the request for document disposal form duly signed by authority.
2.       For any obsolote document not destroyed shall be clearly stamped or marked as “ obosolete document” and shall keep only by the document control holder in a separate storage cabinet.

IX.                Master document control list.
1.       This is outline to assist in the control  and identification of current system documents.


X.                  Record retentio procedure.
A record is defined as any information or data that is received or made by factory staff and management in the course of their duties which is
1.       Recorded in any medium including but not limited to handwritten or typed forms, e-mails orcomputer disk that may contain any information about the factory.
2.       All records are property of factory and may not be destroyed, mutilated, or otherwise damaged of od disposed of , in whole or in part except as provided by below record retention schedules with completed  ‘request for documents disposal form ‘.
3.       Record retention schedule
Type of records
Length of storage
All QA and QC inspection report
5 years
All process and production report
5 years
All preventive and corrective action plan
5 years
All maintenance and machine records
5 years

XI.                Back up of electronically stored documentation.
1.       Documentation electronically stored in main server or hard disk .

XII.              Use of forms.
1.       Form use of reference and recording of product data or process specifications, work practices or of inspections are to be controlled  as part of the document control system.
2.       The FE coordinator will maintain a form log to assist in the control of forms requiring document control
3.       The form log shall consist of a form number , form title or description, document control number and revision date.
4.       Supervisor is responsible for reviewing forms when adding , removing or modifying process data . and it should be reviewed twice a year.
5.       Initiating or revision of forms should follow document creation , approval ,and control procedure.

XIII.            Document control and record document
Document
No.
File no.
Archives
Time limit
1.




2.





Tracking table of changed document
No.

Content of change/supplement
Related dept
Effective date
1.




2.





Document index
No.

File no.
code
Issued date
remark
1.





2.






Revision history
Date
Revision
Description revision
April 16 2016
0
initial


Created by :





Qa Team
Witnessed by :





FQA Manager
Approved :





Director

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